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Our Patents

Our technology isn't just "printed"—it is legally protected and physically re-architected. With over 30 patents, Optisys has solved the physics of printing high-performance RF at scale. Explore the breakthroughs that power our advantage—from self-supporting hexagonal waveguides and compliant anti-backlash gears to monolithic tracking arrays. This is the deep-tech arsenal that allows us to manufacture the "impossible."

    • Integrated Tracking Antenna Array

      • Patents: 11,381,006; 11,482,793; 12,003,011; 12,381,304

      • Concept: Printed arrays that include the radiating elements and the structure in one piece.

    • Combiner Networks & Multiplexers

      • Patents: 10,840,605 (Linearly polarized); 11,784,384 (Combiner network); 12,119,554 (Planar monolithic combiner/multiplexer)

      • Concept: Complex internal channels (corporate combiners) that split or combine RF signals, printed directly into the antenna structure.

    • Monopulse Comparators

      • Patents: 10,700,405

      • Concept: A specific type of radar tracking component integrated into a waveguide assembly.

    • Single-Piece Integrated Feeds

    • Patents: 9,742,069; 10,468,773; 11,367,964 (Dual-band)

    • Concept: Combining the feed horn, OMT (Orthomode Transducer), and polarizers into one printed unit.

    • Polarizers & Radiating Elements

    • Patents: 9,960,495 (Feed + Circular Polarizer); 12,183,970 (Integrated balanced radiating elements)

    • Concept: Internal structures that spiral or align radio waves, which are notoriously difficult to machine traditionally.

    • Hexagonal & Irregular Waveguides

    • Patents: 11,211,680; 11,233,304 (Filters); 12,068,517; 12,068,518

    • Concept: Waveguides with hexagonal cross-sections designed specifically to be 3D printed without internal support structures (which would be impossible to remove).

    • Transitions (Waveguide to Coax)

    • Patents: 12,183,963

    • Concept: Adapters that connect the 3D printed waveguide structures to standard coaxial cables.

    • Filters & Switches

    • Patents: 11,239,535 (Switch Rotor)

    • Concept: Mechanical switches and frequency filters integrated directly into the waveguide block.

    • Alignment & Connection

    • Patents: 12,334,633 (Coaxial structure for PCB connection); 12,482,953 (Alignment/Constraining devices)

    • Concept: Hardware to ensure the printed antenna aligns perfectly with electronics boards and sensors.

    • Process Patents

    • Patents: 11,128,034 (Mass customization)

    • Concept: Software and workflow algorithms that automatically adjust antenna designs based on user specs.

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